Gardening ate up most of this afternoon but managed to grab an hour in the garage just before dinner.
First task was to get a new set of taps ordered to try to get the hub sorted, hopefully the new set won't be made of cheese like the original set.
Bit of general box ticking was then done.
[] Sealed off the air outlet on the engine cowling for the heater which is now unused. I figure reserving as much air for engine cooling can't be a bad thing.
Just went for a bit of duct tape which is clamped down by a hose clip. Crude but it should do the job. I'll look at a more elegant solution down the road at some point.
I will pull the tubing that runs between the two halves of the cowling off as well next time the transmission cover is out.
[] I've pulled the current shunt off the negative battery terminal as I've decided that the digital ammeter that goes with it isn't staying with the car. It was handy when I was initially checking out whether the charging system was behaving though.
[] Nearside door tie fixing. This issue goes all the way back to when I first got KPL, in that the threads were so mangled in the door tie that I couldn't get the retaining nut on. As a result the tie rod was held onto the dash support bar with a bunch of cable ties.
Not pretty. It also made the door sticky to close sometimes.
Today I finally got around to pulling it apart, cleaning the threads up (I didn't have a tap and die set when I originally put this together), cleaning and re-greasing the assembly itself, and then bolted it in place properly.
Much better.
While I was working on the door in general I took the opportunity to also dig all the old grease out of the whole lower door runner and regrease it. What was in there had basically taken on the consistency of toffee. Chipping it all out took a good twenty minutes or so, but was worth it as the door now slides almost acceptably. Greasing the latches has resulted in being able to actually close the door with the handle rather than having to open the window and grab the top of the door. Still needs a good slam, but it's a definite improvement. I think "passable" is about the best you can hope for with Invacar doors!