I think there might be mortar that story than he's letting on.
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Could have chosen a better day to work outside, there's been an icy wind today turning an otherwise pleasant day into one that's been trying at times. You know me, I'm pretty stubborn when I want to get a job done and today I wanted to at least rebuild the head and tape up the gutters. First, I emptied out the two boxes of Stuff so I could see what I was dealing with.
MrDuke had the foresight to label all the bits of the engine. This sped up the process of rebuilding considerably, if you ever take a car apart do this! I assure you the next person that has to rebuild the jigsaw puzzle will thank you for it.
I wanted to get another look around the car to find water leaks as it had rained early in the morning. I've found one point of water ingress into the boot which will be cured with some sealant.
That rust-stain on the tailgate is definitely leaking. This is a rear screen out job to resolve so I can tidy the surround, paint it and refit the screen.
There was some more water in the footwells again, not a huge amount. The ingress point isn't clear, it looks like it's coming down from the steering column somehow. I also noticed the cardboard trim on the driver's A pillar was a bit soggy, removed it and the sound proofing behind was saturated and rotten. Looks like the dashboard is definitely coming out to resolve this.
Mike demonstrated the valve I'd missed on the compressor so I got the tyre inflated. 20psi on the front and 24psi on the back as per factory. You can also just about make out my duct tape gutter, a temporary solution to hopefully keep the cabin drier.
Checked out the front lights to get to the bottom of what was possible. There is no obvious sign of a LHD/RHD switch and while the user manual - amazingly that's survived being in the car all this time - does instruct there's vertical alignment for use when towing I wasn't sure where this is. I will need a right hand light of some description at some point. It will be easy to bodge something from another car into the hole if I can't get a proper R6 unit. I forgot to measure the lens to see what other square lights are available out there.
Rebuilding the head was easy, ridiculously so. Again I was glad for things being in labelled envelopes because the collets are two different sorts for inlet and exhaust. There's no stem seals on this engine so I expect it will consume some oil in normal use. I didn't take any pictures of the valves, it was such a quick job to clean them up I was done and they were back in the head before I even thought to do it, a far cry from the Princess valves I did.
All the rockers were reinstalled and the head bolted down before refitting the pushrods. All the tappets need adjusting and I'll hand-crank the engine before trying to fire it up. I did find the points are completely worn out, the plug leads are very stiff and the distributor cap has heavily corroded points. Given the affordability of electrical components I'll get points, condenser &c. to refresh what's fitted now, I see no point in going for electronic ignition and would appreciate it if people hold back on suggesting I must do that.
The exhaust manifold was refitted, or at least I attempted to. It lines up nice and easily but the two lower nuts are almost impossible to access, I managed to drop two nuts into the engine bay somewhere and given how cold it was I could not be doing with rummaging about for them. I'll be sure to fish them out later. The front of the exhaust is more solid than I'd expected too.
Fitted a new gasket to the rocker cover and got that bolted on. Really awkward thing to slot in, everything seemed to be in the way of it. This is just to keep the head internals clean and free from anything falling in.
The lovely thing about this engine is that all the components are light and small, it makes it so much nicer than having to lug massive lumps of metal about the place. It's not the easiest engine I've worked on, being pushed so far back in the engine bay makes access on the awkward side. Happily, the liners hadn't budged and the pistons looked to have fared particularly well thank to the oil bath MrDuke had kept them in.
Still a lot of things to put back on and adjust before I attempt to fire up the car. I'm also on the lookout for what laid the car up, there are hints at an electrical issue (oh, Renault) in the scraps of history with the car, that won't be much of a problem since there's so few electrical items on this car to deal with.