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Re: Early Javelin Restoration

Posted: Thu May 30, 2013 8:17 am
by Grumpy Northener
Not posted for a couple of weeks as I was a main player in the staging of our annual Jowett international rally in Basingstoke (pics to follow soon) so what's been happening in the meantime ?
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Well I managed to locate a scrap trolley out of a skip which provided wheels & stub axles for a body shell trolley so I set about fabricating a couple of axles - front one will be steering
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Re: Early Javelin Restoration

Posted: Thu May 30, 2013 8:20 am
by Grumpy Northener
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This now gives the ability to move the shell around the workshop once all the welding is complete and the body shell comes off the chassis tilter

Re: Early Javelin Restoration

Posted: Thu May 30, 2013 8:26 am
by Grumpy Northener
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It also means that the project can attend our national rally
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Where it provided the topic of many conversations with Javelin owners / restorers alike

Re: Early Javelin Restoration

Posted: Sat Jun 01, 2013 11:07 pm
by Grumpy Northener
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The rear shocker mountings were all but hanging off - this is the nearside one
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Mounting removed completely along with a poor repair to the rear seat upstand which was cut out and refabricated

Re: Early Javelin Restoration

Posted: Sat Jun 01, 2013 11:19 pm
by Grumpy Northener
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I managed to clean the old mounting up and once I had fabricated a new back plate the mounting was rewelded into place along with new strengthening webs
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And here is the latest addition to the workshop organisation department - a new tool trolley - well used but cost nothing (it's actually a supermarket dairy trolley) keeps everything to hand and saves having to rack it all on shelves at the other end of the workshop.

Re: Early Javelin Restoration

Posted: Sun Jun 02, 2013 7:00 am
by Topaz
Grumpy Northener wrote: And here is the latest addition to the workshop organisation department - a new tool trolley - well used but cost nothing (it's actually a supermarket dairy trolley) keeps everything to hand and saves having to rack it all on shelves at the other end of the workshop.
Ha! I like that idea - my son works at Tesco and drives a 1979 Mini - I'll have to see if he can tow one home for me as it won't fit in the boot :D

We already have the base of one of their large 'cages' used for stock delivery - a lorry crushed most of the superstructure and so we rescued the base and castors - very handy for resting his Mini engine on and moving it around the garage.

Mike

Re: Early Javelin Restoration

Posted: Sun Jun 02, 2013 8:43 am
by Grumpy Northener
A suspect area was noticed adjacent to the shocker mounting point - this is a double skinned panel and sure enough when tapped with the hammer - through it went
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Carefully cut back to sound metal with the air saw
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Inner side complete

Re: Early Javelin Restoration

Posted: Sun Jun 02, 2013 8:47 am
by Grumpy Northener
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Outer skin prepped for welding in
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Cleaned back

Re: Early Javelin Restoration

Posted: Sun Jun 02, 2013 8:54 am
by Grumpy Northener
Next on the list was to sort the O/S/R inner wing section around the shroud area to which the rear outer wing is bolted
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Not has bad as the nearside
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Another one off the list

Re: Early Javelin Restoration

Posted: Sun Jun 02, 2013 8:59 am
by Grumpy Northener
I rotated the car on the tilter to access the offside shocker mounting
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Again all but hanging off - look carefully and you can see cracks in the welds all around the mounting areas
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Mounting removed
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No end of bodged welding attached to the mounting