Page 12 of 37
Re: Early Javelin Restoration
Posted: Sun Feb 10, 2013 4:17 pm
by Grumpy Northener
Before packing up for the day I made this closing section up for the end of the chassis box to the factory pattern

- IMGP5233.JPG (56.71 KiB) Viewed 1670 times
Welded in

- IMGP5234.JPG (54.54 KiB) Viewed 1670 times
Once this is cleaned up (next workshop visit) the whole area is then overskined with a plate that comes down to weld in around the lower rear suspension link.
Re: Early Javelin Restoration
Posted: Thu Feb 14, 2013 11:51 pm
by Grumpy Northener
Drummond - one of our fellow Jowett car club members was down from Scotland for an overnight stay - Drum has been around Jowetts heading on for 50 years or so and there are not too many tricks he is not aware of - so with this in mind we put him to good use
![2013-02-05 11_47_44 _480x640_[1].jpg](./download/file.php?id=1017&sid=2e95f54f9309584a71b0484b5fcc30fb)
- 2013-02-05 11_47_44 _480x640_[1].jpg (4.96 KiB) Viewed 1646 times
Drum has a keen knack for rebuilding the quite complex coloumn gear change shafts
![2013-02-05 12_01_10 _480x640_[1].jpg](./download/file.php?id=1018&sid=2e95f54f9309584a71b0484b5fcc30fb)
- 2013-02-05 12_01_10 _480x640_[1].jpg (3.96 KiB) Viewed 1646 times
The shaft was taken apart - refurbished as required - the old one had quite a lot of play in it which makes for a lot of fun when it attempts to select two gears at once
Re: Early Javelin Restoration
Posted: Fri Feb 15, 2013 12:01 am
by Grumpy Northener
Once rebuilt and set up to take the play out, Keith then soda blasted the externals of the shaft
![2013-02-11 16_26_59 _640x480_[1].jpg](./download/file.php?id=1019&sid=2e95f54f9309584a71b0484b5fcc30fb)
- 2013-02-11 16_26_59 _640x480_[1].jpg (2.76 KiB) Viewed 1646 times
Cleaned up it was then sprayed with a zinc primer

- IMGP5275.JPG (56.64 KiB) Viewed 1646 times

- IMGP5276.JPG (57.06 KiB) Viewed 1646 times
So thats one bit of the mechanicals completed and ready for paint - there is a quite a lot of painted metalware within the interior - dashboard / window trims / steering column etc and these will all be repainted along with the column change shaft at later date in the restoration
Re: Early Javelin Restoration
Posted: Sun Mar 03, 2013 10:31 am
by Grumpy Northener
It's a very busy time of year for thr day job - but I am making some progress - the closing panel was made up for the bottom front of the rear inner wing and the inner face sprayed with a zinc rich weld through primer

- IMGP5308.JPG (43.38 KiB) Viewed 1604 times
Welded in

- IMGP5310.JPG (54.23 KiB) Viewed 1604 times
Cleaned back - where the two skins meet towards the outer edge I managed to get some good spotwelds in on the panel

- IMGP5312.JPG (45.5 KiB) Viewed 1604 times
Re: Early Javelin Restoration
Posted: Sun Mar 03, 2013 10:35 am
by Grumpy Northener
Next was to sort the lower N/S D post out - this abuts with the rear outrigger

- IMGP5278.JPG (65.54 KiB) Viewed 1604 times

- IMGP5313.JPG (62.59 KiB) Viewed 1604 times
rear side made up and let in

- IMGP5316.JPG (75.89 KiB) Viewed 1604 times
Re: Early Javelin Restoration
Posted: Sun Mar 03, 2013 10:41 am
by Grumpy Northener
Front section of D post looks ok - but hides yet another bucket of rusted out / overplated metal

- IMGP5317.JPG (61.64 KiB) Viewed 1601 times
Using the rear section for reference the front can now be cut out

- IMGP5318.JPG (75.67 KiB) Viewed 1601 times
The sill section that abuts the bottom of the D post was also a mess of overplated rust

- IMGP5321.JPG (73.71 KiB) Viewed 1601 times
Re: Early Javelin Restoration
Posted: Sun Mar 03, 2013 10:46 am
by Grumpy Northener
The end of the sill was sectioned and new metal fabricated / let in

- IMGP5323.JPG (75.11 KiB) Viewed 1600 times
Closing sections could now be let in to replicate the factory original seams

- IMGP5392.JPG (75.39 KiB) Viewed 1600 times

- WP_20130224_001.jpg (46.58 KiB) Viewed 1600 times
Re: Early Javelin Restoration
Posted: Sun Mar 03, 2013 10:51 am
by Grumpy Northener
The outrigger could now be attached

- WP_20130224_003.jpg (47.85 KiB) Viewed 1600 times
Closing panel fabricated and let in to the outrigger

- WP_20130224_004.jpg (49.54 KiB) Viewed 1600 times
Another area ticked off the endless list of welding & fabrication

- WP_20130224_005.jpg (58.21 KiB) Viewed 1600 times
Re: Early Javelin Restoration
Posted: Sun Mar 03, 2013 10:55 am
by Grumpy Northener
Upper sections of the D post had also suffered from the tin worm / previous repairs

- WP_20130224_006.jpg (41.05 KiB) Viewed 1600 times

- WP_20130224_007.jpg (40.41 KiB) Viewed 1600 times
Re: Early Javelin Restoration
Posted: Sun Mar 03, 2013 10:57 am
by Grumpy Northener
Repair areas cut out & welded in

- WP_20130224_009.jpg (49.28 KiB) Viewed 1600 times

- WP_20130224_010.jpg (46.73 KiB) Viewed 1600 times