Well, times been flying by since my last update of the thread, There still isn't masses to see but as I mentioned before I've been at some of the more tedious tasks.
I fabbed up an exhaust system at last that now goes all the way to the back and sounds quite nice.
All Brake pipes are now copper, new flexi hoses are fitted, a couple of new wheel cylinders up front have also gone on and I just need to swap the back ones out for new cylinders I have now aquired. Prices were rather scary, even from the club front cylinders were £100 each, and back ones £65 each. Fortunately I was able to find a seller on evilbay with some at £40 each so that eased the blow.
After lots of brake pedal pumping, and, as was expected really, the master cylinder has developed a small weep, so that will now get new seals shortly when the bank manager (wife) tells me I can have some play cash.
Anyway, on to the bits of progress I have pictures for.
I have currently repaired the existing steering wheel which had suffered at rim to spokes, I'd rather have a fresh one but for the time being I have confidence in my repair which consisted of removing the rim material at the spokes and welding new plates in.
This was done to all three sections and I have a nice firm wheel that should stand up to proper use. The cut away areas were filled and then a stain varnish used to blend the repairs.
Filled ready for varnish
More unseen work was carried out, but basically as I mentioned in my last post I now have working windscreen wipers, horns and trafficators which will be a big help when I get to the final stages.
To get the horn and trafficators working I had to remove the centre switch unit from the steering wheel, repair / clean the switch gear and rewire it all. Not too bad but the unit is on a long tube that takes the wiring all the way through the steering box and is a bit of a pain to get out and work on.
This is the unit removed from the car
also they have a common fault, being adjustable in length it is actually two tubes that slide together, and are prone to cracking at the end of a slot at the joint, mine was no different so I had to carefully weld up the crack to stop it shearing off in the near future.
Any failure at that joint can short the wiring with fire a likely result.
Dashboard fitting was finished, and while the doors are off allowing good access the carpet cut and fitted and seats put in as I mentioned previously, final trimming up can be done later, and I'm still undecided on seat covers or just leaving the "patina" on show.
So, back to the never ending rust. The first door was stripped of glass, trim etc which all put up a good fight. I reckon Christmas will be on us by the time the doors are finished.
Stripped and ready for repair
Repairs to door skin underway courtesy of an old Morris Minor bonnet, I really must get one last sheet of steel...
welded and being cleaned up
New frame sections had to be made and fitted
Then after final rust removal the pitted areas that had been worst affected were given some rust treatment and allowed to dry.
A skim of filler to make good
And then, as the door stands tonight with the first colour coats over primer being used as a guide coat for final rubbing down. Soberingly it will probably see this weeks spare time out getting to a paint job I'm happy enough with.
The doors will get partially re assembled and put back on the car, but will remain without glass until I can persuade the earlier mentioned bank manager to release funds for new rubbers and rubbing strips to go with the required master cylinder kit.
Thats it for now, hopefully I'll be able to show you a car that at least has its door in place this year.