My attention is turning to stuff that has been bugging me cosmetically and things that may be picked up in the MOT.
The passenger headlamp and indicator where in a bad state. The indicator is cracked and let water in so thats binned and I need a replacement (let me know if you have any!).
Headlamp was rusted out and full of condensation.
I already had a good replacement but I had seen others refurb units , and replacements are starting to get expensive so I decided to see what I could do.
So here is the offending unit -
10 Mins in Oven (much to wifes pleasure) at 160 loosened the sealant and allowed me to seperate the glass from unit
Cleaned the glass up
It was the insert that runs along the side and bottom that was flaking and rusting.
After a clean the reflector only need the ver bottom section covering with some nice shiny aluminium tape the rest was good.
The rusty section got wire brushed , kurusted and zinc primed. The covered in more of the Ali tape.
Cleaned the plastic section and then bolted it all back together
In garage now with the glass sealed in a nd clamped down to leave overnight.
Came out well , as new Id say, so I am going to have to do the other one now or its going to look strange!
although id have another tomorrow 
).